Beam Dyeing Machine
We manufacture superior quality of HTHP
Beam Dyeing Machinery that are extensively used for dyeing almost any kind
of fabric. High in efficiency, these beam dyeing machinery have capacity of
dyeing fabrics upto 300 Kgs/batch. These machines are ideal for working
pressure upto 5 bar and temperature upto 1350 degree C. Our beam dyeing
machines are highly fuel efficient and provide long service with hassle free
operation.
Application
:
For dyeing and bleaching of all types of fabrics.
Advantages:
- Our Beam Dyeing machines are used for bleaching and dyeing all types
of fabrics in open width on perforated beams.
- As the fabric is static, the even penetration of dye liquor ensures
level dyeing and avoids damage to the fabrics.
Salient Features:
- The material used for construction is SS 316 wherever dyeing liquor
comes in contact
- Provided with 'Airpad' system for static pressure thus reducing the
M:L ratio.
- External shell and tube type exchanger of seam less tubes.
- Special pump is provided which allows higher heads and high flows
even in case of hard dye penetration fabrics.
Tailor Made Production
We are also capable of manufacturing machineries with various diameters and
width as per customer's requirement.
Pneumatic Press for Yarn Packages/Tops
We manufacture superior quality of
pneumatic press that is extensively used in textile industries for pressing
yarn cheese. These machines are designed in such a way that it can easily
handle large carrier and tall carriers. Our Pneumatic Press is available in
different capacities as per the requirement of the customers.
Salient
Features :
- Our pneumatic press consist of header with movement in X and Y axis.
- Pressing head and guide rods are provided as per the application to
meet the particular needs of any pressing process.
- Gear motor is provided in the trolley for easy movement of the
carrier.
Hot Air Dryer
We specialize in manufacturing chamber
type forced circulation Hot Air Dryer. These hot air dryer machines are used
for quick and efficient drying of yarn packages from capacity 25 Kgs/ batch
to 500 Kgs /batch as per customer's requirement.
Salient
Features :
Our recirculatory hot air dryer-chamber type for yarn in packages, is an
economical alternative to RF dryer . It is recirculatory type for higher
thermal efficiency. The machine is fully controlled via programmer. Drying
cycle for cotton is 41/2 hours. The hot air dryer machine consists of:
- Cabinet: Fabricated from heavy duty angle Frame with gauge
S.S.Sheet inside and M.S.Sheet from outside with powder coating.
- Door : Double walled door constructed from 18 swg. Sheet with
heavy duty hinges and latch arrangement. Asbestos gasket is fitted to
door to prevent loss of heat.
- Insulation : Cabinet and door are insulated by 50mm thick,
Glass wool.
- Blower Fan : A centrifugal blower fitted with extension
shafting connected to motor. The blower force circulates hot air through
the yarn packages and the exhaust is partly recirculated. The blower
motor is fitted with A.C. inverter drive for soft start and flow
control.
- Radiator : Steam or thermik fluid Radiators are provided to
heat the chamber temperature upto 120°C. Hot air generator working
on LPG/CNG can also be supplied where required.
- Temperature Control : Microprocessor based time-temperature
programmer is provided to control the inlet air temperature and
temperature indicator for outlet air.
- Control panel : Electric control panel is provided complete
with switches, indication lamps and MCB's.
- S.S. rectangular Trolley carrier with poles and special locking nuts
for loading the yarn packages into the chamber.
Centrifuge Hydro Extractor
We expertise in manufacturing high
quality Centrifuge Hydro Extractor that have high rotating speed for quick
and maximum hydro extraction. The high production capacity and very low
power consumption makes this machine must for every yarn dye house. Robust
in structure, these textile processing machines are compact in size and
occupies very less floor space. Our Centrifuge Hydro Extractor are available
in different capacities as per the requirement of the customer.
Application
: Used for hydro extraction of dyed yarn packages in a short time and at
low cost.
Salient Features :
- Centrifuge hydro extractor rotates at very high speed which results
in quick and maximum hydro extraction.
- AC Inverter drive is used for soft start and dynamic braking.
- For vibration free running it is provided with unique four point
shock absorption system.
- The machine is sturdily built and dynamically balanced to high
accuracy.
Technical Specification:
Model size : 24" 36" 48" 60"
Approximate loading capacity (polyester) : 27 kg. 45 kg. 63 kg. 90
kg.
Centrifuge Hydro Extractor for Fabrics &
Fibre cake
We offer our clients basket type hydro extractor that are either semi open
or fully open. These machines are mostly used for hydro extraction of
fabrics, hanks, tops and more. Our machines are easy to operate and
facilitate direct loading and unloading of fabric in rope form in to the
basket from overhead hoist. High in durability and functionality, these
machines are sturdily built and dynamically balanced to high accuracy. Our
Centrifuge Hydro Extractor is available in diverse specification as per the
requirement of our esteemed customer.
Salient Features :
- Centrifuge hydro extractor rotates at very high speed which results
in quick and maximum hydro extraction.
- AC Inverter drive is used for soft start and dynamic braking.
- For vibration smooth operation, the machine is provided with unique
four point shock absorption system.
- Opening and closing of lid done by pneumatic cylinder.
- The machine is sturdily built and dynamically balanced to high
accuracy. .
- All parts coming in contact with water and textile are made from
stainless steel.
- Available in different sizes and capacities according to customers'
requirements from 24" to 72" diameter baskets.
Autoclaves for Heat Setting and Yarn Conditioning
Engineered to precision, our Autoclaves
are used for heat setting and conditioning of yarn in various capacity
ranging from 50 Kgs/batch - 1000 Kgs/batch. These machines are provided with
watering vacuum pump which ensures homogeneous distribution of machines for
proper conditioning of yarn. Additionally, the heating provides the precise
final dryness to the yarn for the subsequent process step. Our machines are
available with yarn carrying and yarn charging trolley that are made as per
the customer's requirement to accommodate maximum material and different
loading arrangements.
Salient
Features :
- The autoclave is suitable to work at high temperature at 1350C and
3.5 bar pressure.
- The material of construction is SS or MS with optional SS cladding
inside for long life
- The machine is provided with limpet coil on outside.
- A watering vacuum pump is provided with the machine to give maximum
vacuum inside.
- The machine is fully automatic and controlled through microprocessor
based programmer.
Radio Frequency Dryer
In a radio frequency heating/drying
system, the RF generator creates an alternating electric field between two
electrodes. The material to be heated / dried is conveyed between the
electrodes, where an alternating energy field causes polar molecules in the
material to continuously reorient them to face opposite electrodes much like
the way bar magnets move to face opposite poles in an alternating magnetic
field. Friction resulting from this molecular movement causes the material
to rapidly heat throughout its entire mass.
Features
of RF Drying :
- Uniform heating resulting in level drying and controlled moisture
content within ±1%.
- Environment friendly. Clean and safe. No effluents and No flues.
- Easy to feed, operate and maintain.
- No need of steam or hot air. Self contained unit.
- Superb consistent quality of dryed material for feel and appearance.
No chance of contamination, physical damage or colour migration.
- Instant drying process. No startup and shutdown cost.
Application :
The RF dryer is widely used in Textile industry all over the world for
drying the materials after bleaching, dyeing, mercerizing or wet processing
after the initial hydro extraction process in a centrifuge to remove excess
water.
Any textile material in the form of fibres, Cheeses, cones, hanks, tows &
tops and fabrics can be dried in a RF dryer and over the years this
technology has increasingly become an accepted and preferred method for
drying.
Humidifier
High -Pressure Spray System Humidifier For Textiles Industry
The relative humidity (RH) must be
strictly controlled in the process of textile production to improve the
strength, the softness and quality of yarn to increase it's weight and
improve plant productivity.
Our
humidifier can solve your big problems
- Increases the humidity in your plant - 50% RH - 95% RH.
- Improves the quality of your product - 95%.
- Saves electrical energy. Uses 5 watts to atomise - 1 kg water.
- Save water - 2.45 kg. Water/hour/nozzle.
- Removes dust and flying in the plant - 99%
- Eliminates yarn breakage - 95%
- Eliminates Electrostatic on the yarn - 99.9%
- Improves labor productivity by increasing the air anion (air ion with
negative charge) leading to greater feeling of comfort and improves
health.
Tex-Fab has introduced in India high Pressure spray hunmidifier
'SIJIRUN' for textile industry. The system is developed by Japan Guo Dam
Lord Tai Ko association and promoted by Siera-Japan Hangzhon Sigreen
Hunidifier equipment Co. Ltd.
Working :
The system consists of high pressure (70-100 bar) ceramic plunger pump that
transfer the Grade 3 filtered water to the spray nozzle, through high
pressure copper tubes. The spray nozzle produces 5 billion atomized
particles 3-15 mecrious in diameters easily gasifiable, so textile machines
wont be effected. The RH is accurately and automatically maintained with the
aid of humidity sensors, frequency converter, PLC and live monitor.
This system is 100 times more efficient than traditional ionic pump and 10
times more efficient than Centrifugal and gas water mixed pumps.
It Does not require supplementary equipment like air compressor and cooling
Towers/chillers. Uses tap water. Lowers the temperature in summer (ad dice
in the tank). The system is available in different models and configuration
to cover areas 50-8000M2
Recommended for complete spinning mills from ginning and blow room to post
spinning, weaving mills & knitting units, Yarn conditioning departments &
yarn winding departments post dyeing & drying.
