Dyeing Machines

Product Details:

We are among the reputed organizations, deeply engaged in offering an optimum quality range of HTHP Pilot Dyeing Machines for dyeing all kinds of fibres & yarns from 200 gm to 5kgs/batch. We custom design the machines to meet the varying demands of our clients.

Salient Features :

• The machines have all the features of any large capacity machine, including identical ratio and other process control features for exact reproducibility of dyeing results in bulk.
• Steam, thermic fluid or electrical heating system or dual systems can be offered.
• Two or more machines can be offered on a common platform to save space.
• The machines are table top models with integrated electrical control panel for ease of operation.

Product Details:

We have designed and developed economical and eco-friendly tubular type Horizontal HTHP Yarn Dyeing Machine of capacity from 20 kgs up-to 240 Kgs/batch. These yarn dyeing machinery work on very low ratio from 1:3 to 1:5 depending on the nature of yarn and loading factor. Low liquor ratio results in proportionately large savings of water, heat energy, chemicals and effluent treatment cost besides savings in capital cost of water softening plant, boiler and effluent treatment plant.

Application:

• Machine is suitable for dyeing all types yarn in package form. It is also suitable for dyeing zipper tapes, small width fabrics and warp beams.

Salient Features of Tex Fab make Horizontal HTTP Yarn Dyeing Machine:

• Costs less than vertical dyeing machines for small capacities.
• Ceiling height required for machinery is not more than 3 meters. Hence, installation cost is low and machine can be easily installed on mezzanine or higher floors also.
• The machine operation does not require overhead hoist or working platform.

Advantage :

• Variable loading possible from 50 % upwards of the rated capacity with almost constant liquor ratio without using any dummies.
• Heat exchanger is coil type, directly fitted inside the color addition tank resulting in most efficient and fast heat transfer.
• The tubes are fully flooded but still works on air pad dyeing system. Thus saving cooling water, heat energy and electrical energy.
• Opening/closing and locking/unlocking of all tube lids is done simultaneously and automatically by electro-pneumatic devices.
• Design ensures complete drain of liquor from the machine every time. Thus, preventing accumulation of dye deposits inside the machine and contamination.
• Machines are available in semi-auto or fully-auto mode of operation. The operations automated include fill, circulation, color / chemical dosing, drain & uninterrupted sequence of operations, besides controlled heating & cooling.
• Specially developed dedicated PLC with microprocessor, live mimic and liquid crystal display (LCD) to indicate all process parameters, for better control and easy operation
• Many optional features are offered to suit the varying requirement of the customers like pressure extraction of water, thermoflush, ph monitoring, variable frequency drive and more.

Product Details:

We manufacture superior quality of HTHP Beam Dyeing Machine that are extensively used for dyeing almost any kind of fabric. High in efficiency, these beam dyeing machinery have capacity of dyeing fabrics upto 300 Kgs/batch. These machines are ideal for working pressure upto 5 bar and temperature upto 1350 degree C. Our beam dyeing machines are highly fuel efficient and provide long service with hassle free operation.

Application :

• For dyeing and bleaching of all types of fabrics.

Advantages:

• Our Beam Dyeing machines are used for bleaching and dyeing all types of fabrics in open width on perforated beams.
• As the fabric is static, the even penetration of dye liquor ensures level dyeing and avoids damage to the fabrics.

Salient Features:

• The material used for construction is SS 316 wherever dyeing liquor comes in contact
• Provided with 'Airpad' system for static pressure thus reducing the M:L ratio.
• External shell and tube type exchanger of seam less tubes.
• Special pump is provided which allows higher heads and high flows even in case of hard dye penetration fabrics.

Tailor Made Production

• We are also capable of manufacturing machineries with various diameters and width as per customer's requirement.

Product Details:

Features of Tex Fab make HTHP Vertical Dyeing Machines:

• Savings upto 50% in water consumption chemical cost, heating cost & electrical power cost.Salient
• Recover the total price of the machine in less than one year by the additional cost savings.
• Machines designed to suit each customer’s specific requirements so as to achieve lowest liquor ratio (1:3 to 1:4) and highest productivity.
• Electrical power savings upto 50% compared to conventional machines & lower connected load.
• Heat exchangers designed for specific needs of the customers (steam, thermic fluid, electrical energy or direct gas / diesel firing) to achieve fast temperature rise. (upto 50 DegreeC/min).
• Available in Vertical, Horizontal and Horizontal tubular configuration.
• Circulation Pump: centrifugal pump from Konpro Pumps, Taiwan (Pump specialists). As compared to turbo pumps, this has lower power consumption (higher efficiency), better performance and least maintenance.
• Digital Pressure transducer & indicator for automatic static pressure control.
• Auto fill and drain and auto sequencing of operation up to 75 steps x 60 programmes. This saves time and reduces dependence on operator. Saves manpower.
• Colour addition tank: With heating coil, mixer, cover and rinsing ring.
• Inverter drive (VFD): Control through PLC. Control of differential pressure and flow rate.
• Stock tank: (Optional, not essential) with heating coil, mixer, lid, rinsing ring, auto level controller, volume measurement scale and 2 fills (hot and cold water).